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66 Slats / 198 Fasteners

With the white oak slats twisted into shape and drying it was time to layout exactly where each slat was going to attach to the frame and drill holes in the steel frame for where the fasteners would go. It took a few tries to get the spacing right with the dividers, a centreline was scribed and the holes were set with a punch and hammer. The steel base was clamped down to the bed and using a jig that held the drill parallel to the bed 198 holes were drilled through the 3/16″ thick steel. 37.25″ of lineal steel were drilled through over the course of two days.

As the 66 wood slats got fit into place the same drill jig was used to drill out the wood slats for the fasteners.

 

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Twist and Shout!

A little while back we were twisting the 3/4″ thick by 2″ wide by 34″ long white oak slats to make up Dining Table No 1. We were doing this with kiln dried wood, which typically speaking doesn’t steam bend all that well, but given that the most extreme twists for the table are around 45 degrees we tested it out, and it seemed to work without any problems. After one long day and some 70 slats twisted and clamped to the metal base to dry we decided to “test the limits” with the few that remained in the steam box. The slats were steamed for roughly 2-3 hours at 200+ degrees fahrenheit, the results were pretty incredible, to watch the bending happen check out this video.

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